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Bessemer process blows oxygen into iron to burn impurities
Technology

Bessemer process blows oxygen into iron to burn impurities

Air blown through molten iron oxidizes excess carbon and burns it away in a bright, violent plume.

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Powder coating makes dry paint cling before it melts
Technology

Powder coating makes dry paint cling before it melts

An electric charge attracts powder to grounded metal. The coated part then goes into an oven, where the particles fuse into a continuous finish. The spray…

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Why blacksmiths quench hot steel in oil
Technology

Why blacksmiths quench hot steel in oil

Oil cools hot steel more gradually than water, reducing the risk of warping or cracking while still hardening it into martensite.

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Your biodegradable cup may need an industrial composter
Technology

Your biodegradable cup may need an industrial composter

Many compostable cups need the controlled heat, moisture, and processing time of an industrial facility. A garden pile or roadside ditch does not supply the…

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Some ships stay in place without anchors
Technology

Some ships stay in place without anchors

Dynamically positioned ships use computer-controlled thrusters, guided by satellite coordinates, to counter waves and stay in place without anchor chains.

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How fracking cracks rock open
Technology

How fracking cracks rock open

Fracking injects fluid and sand into shale under high pressure, cracking the rock. The sand props the fractures open so trapped gas can flow out.

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Burning coal releases radioactive material into the air
Technology

Burning coal releases radioactive material into the air

Coal contains trace amounts of uranium and thorium, which can end up in the fly ash released when it is burned.

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How plastic threads become carbon fiber
Technology

How plastic threads become carbon fiber

Polyacrylonitrile fibers are heated without oxygen so they don’t burn; the treatment removes non-carbon atoms, leaving strong carbon-rich fibers.

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Decaf coffee is made with pressurized carbon dioxide
Technology

Decaf coffee is made with pressurized carbon dioxide

Under pressure, carbon dioxide becomes a supercritical fluid that can extract caffeine while leaving much of coffee’s flavor intact.

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Why power lines hum
Technology

Why power lines hum

The electric field around high-voltage lines can ionize nearby air, producing a faint hum and sometimes a purple glow in the dark.

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Why solar panels work worse in extreme heat
Technology

Why solar panels work worse in extreme heat

Extreme heat increases resistance in photovoltaic cells and reduces their output, so a clear, cool day can be better for solar power than a blistering one.

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Why wind turbines need electricity before making it
Technology

Why wind turbines need electricity before making it

The motors that orient a turbine and adjust its blade pitch need electricity to get it started. Until the wind supplies enough power, the turbine can use more…

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Earth’s heat is partly powered by radioactive decay
Technology

Earth’s heat is partly powered by radioactive decay

Radioactive decay from uranium, thorium, and potassium isotopes in Earth's crust contributes to the heat that keeps the planet's interior hot and can power…

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Why alternating current won the electricity war
Technology

Why alternating current won the electricity war

AC won because transformers made it practical to send electricity at high voltage over long distances, then lower the voltage for homes. DC required more…

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Tunnel boring machines push forward using hydraulic jacks
Technology

Tunnel boring machines push forward using hydraulic jacks

As the cutter head grinds through rock, hydraulic jacks push against the concrete ring segments already installed behind the machine, inching it forward.

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Banana candy turns one flavor note up to maximum
Technology

Banana candy turns one flavor note up to maximum

Isoamyl acetate supplies a strong banana-like aroma and occurs naturally in the fruit. A real banana combines that note with many other compounds; a simple…

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How solar plants save sunlight for after dark
Technology

How solar plants save sunlight for after dark

Thousands of mirrors focus sunlight on a central tower, heating salt until it becomes liquid. The hot salt stores heat, letting the plant keep boiling water…

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Sandblasting utilizes propelled grit to strip surface rust
Technology

Sandblasting utilizes propelled grit to strip surface rust

A pressurized nozzle accelerates abrasive grit against metal, chipping away rust and paint to expose the surface underneath.

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